Flow Chart of Enzyme Bleach Wash:
Enzyme bleach washed garments look like too much pretty than enzyme wash garments or bleach wash garments. It is one of the revolutions in garments washing. It has too much demand from the buyers. In the past, I have discussed the flow chart of the enzyme wash and the process flow chart of a bleach wash. Today I will discuss here the process flow chart of enzyme bleach wash.
Process Sequence of Enzyme Bleach Wash:
Garments loading into the machine
↓
De-sizing
↓
Rinse two times|
↓
Addition of enzyme
↓
Adjusting required PH
↓
The necessary temperature kept for different enzyme
↓
Tumbling for 40-50 minutes
↓
Rinse two times
↓
Bleach with cold water
↓
Rinsing for two times
↓
Bleach with cold water (Again)
↓
Neutralization of bleach
↓
Softening
↓
Hydro
↓
Drying
All the above processes of enzyme bleach wash have discussed in the below table:
|
SL No.
|
Process
|
Procedure
|
|
01
|
Garments loading into the machine
|
At the beginning of the enzyme bleach wash, the required amount of garments or apparel or clothing are loaded into the machine here.
|
|
02
|
De-sizing
|
In the case of enzyme bleach wash, garments are de-sized here by using a de-sized chemical such as bio de, anti-back stain, etc.
|
|
03
|
Rinse two times
|
To remove sized material from the garments perfectly, it’s rinsed two times.
|
|
04
|
Addition of enzyme
|
By maintaining M: L ratio here required amount of enzyme is added for enzyme bleach wash. The enzyme can be an acid enzyme or neutral enzyme.
|
|
05
|
Adjusting required PH
|
By adding CH3COOH, here required PH (4.50-5.00) should be kept for the acid enzyme.
|
|
06
|
The necessary temperature kept for different enzyme
|
In the case of enzyme bleach wash, the required temperature should be maintained here for the different enzymes.
|
|
07
|
Tumbling for 40-50 minutes
|
After maintaining all the above conditions, garments should tumble for 40-50 minutes which totally depends on the required shade.
|
|
08
|
Rinse two times
|
After achieving the required enzyme shade, garments are rinsed here two times to remove starch from the garments.
|
|
09
|
Bleach with cold water
|
To achieve a better bleaching result, garments should be bleached two times. By maintaining buyer approved wash reference garments are bleached here by using K.C.I or Japanese bleach for a definite time.
|
|
10
|
Rinsing for two times
|
To remove bleach particles from the garments it should be rinsed two times.
|
|
11
|
Bleach with cold water (Again)
|
Finally, bleach is applied in the garments again here to match the garments shade with the approved wash reference.
|
|
12
|
Rinsing for two times
|
After achieving the required shade of enzyme bleach wash, garments are rinsed here to remove all the bleach particles from the garments.
|
|
13
|
Neutralization of bleach
|
Here, enzyme bleaching wash garments is neutralized by using sodium meta-bi sulfite or sodium hypo which is totally depends on garments shade.
|
|
14
|
Softening
|
For producing a soft effect in the garments, softening
chemical (anti ozone softener) is used here for a certain period of time. |
|
15
|
Hydro
|
After completing all the above processes garments are unloaded from the machine and extracted by using a hydro extractor.
|
|
16
|
Drying
|
Finally, enzyme bleaching wash garments are dried here by using a gas dryer or steam dryer depending on the shade.
|
Mayedul Islam is a Founder and Editor of Garments Merchandising. He is an Expert in Garments Merchandising. Writing is his passion. He loves to write articles about Apparel, Textile and Garment Washing specially on Merchandising. Mail him at mayedul.islam66@gmail.com
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