How to Set Up Machine Layout for Polo Shirt in Apparel Industry?
Accurate machine set-up is an important key factor for achieving required garments production. In other words, accurate machine set-up is directly proportional to the possibility of achieving the target amount of production. As its importance in the readymade garments sector, today I will present here a sewing sequence of a knitted polo shirt, which is widely used in the garments manufacturing industry.
Sewing Sequences of Polo Shirt Applied in Garments Industry:
|
SL No.
|
Operation
|
Machine
|
Man Power
|
|
01
|
Placket rolling
|
1 P/M
|
Opr-1, Help-1
|
|
02
|
Moon
|
1 P/M
|
Opr-1
|
|
03
|
Moon topstitch
|
1 F/L
|
Opr-1, Hlp-1
|
|
04
|
Neck closing
|
1 P/M
|
Opr-1
|
|
05
|
Placket matching with front
|
Table
|
Hlp-2
|
|
06
|
Placket attaching with front
|
1 P/M (Auto)
|
Opr-1
|
|
07
|
Placket topstitch
|
1 P/M
|
Opr-1, Hlp-1
|
|
08
|
Placket tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
09
|
Matching (Front & Back Part)
|
Table
|
Opr-1, Hlp-1
|
|
10
|
Shoulder joint with shoulder tap
|
1 O/L
|
Opr-1, Hlp-1
|
|
11
|
Shoulder topstitch
|
1 F/L
|
Opr-1, Hlp-1
|
|
12
|
Collar cut without thread
|
1 O/L
|
Opr-1, Hlp-1
|
|
13
|
Collar tuck with placket
|
1 P/M
|
Opr-1, Hlp-1
|
|
14
|
Collar joint with the body
|
1 O/L
|
Opr-1, Hlp-1
|
|
15
|
Neck piping
|
1 F/L
|
Opr-1, Hlp-1
|
|
16
|
Main label joint
|
1 P/M
|
Opr-1, Hlp-1
|
|
17
|
Sleeve hem joint with sleeve
|
1 O/L
|
Opr-1, Hlp-1
|
|
18
|
Collar back topstitch
|
2 F/L
|
Opr-2, Hlp-2
|
|
19
|
Cutting & Matching
|
Table
|
Hlp-2
|
|
20
|
Sleeve joint
|
2 O/L
|
Opr-2, Hlp-2
|
|
21
|
Placket Kasa mara
|
1 P/M
|
Opr-1
|
|
22
|
Placket 1/16 topstitch
|
1 P/M (Auto)
|
Opr-1
|
|
23
|
Placket tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
24
|
Care label joint
|
1 P/M
|
Opr-1
|
|
25
|
Placket box topstitch
|
2 P/M
|
Opr-2, Hlp-1
|
|
26
|
Inspection all back process
|
Table
|
Opr-1
|
|
27
|
Bottom Hem
|
1 F/L
|
Opr-1, Hlp-1
|
|
28
|
Side seam
|
2 O/L
|
Opr-2, Hlp-2
|
|
29
|
Sideband twill tape
|
1 P/M
|
Opr-1, Hlp-1
|
|
30
|
Sideband tuck
|
1 P/M
|
Opr-1
|
|
31
|
Sideband topstitch
|
2 P/M
|
Opr-2, Hlp-2
|
|
32
|
Sleeve inside tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
33
|
Sleeve outside topstitch
|
1 P/M
|
Opr-1, Hlp-1
|
|
34
|
Sideband tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
35
|
Buttonhole
|
1 B/H
|
Opr-1
|
|
36
|
Button positioning
|
Table
|
Opr-1
|
|
37
|
Button attaching
|
1 B/A
|
Opr-1
|
|
Symbol
|
Name
|
Manpower quantity
|
|
P/M
|
Plain machine
|
18
|
|
F/L
|
Flatlock machine
|
06
|
|
P/M (Auto)
|
Auto plain machine
|
03
|
|
O/L
|
Overlock machine
|
08
|
|
B/H
|
Buttonhole machine
|
01
|
|
B/A
|
Button attaching machine
|
01
|
|
Opr
|
Operator
|
40
|
|
Hlp
|
Helper
|
33
|
|
Total machine- 37
|
Total manpower- 73
|
Speech from the writer:
If anyone read this article carefully then he can easily answer the following questions in the interview:
- How to set-up a machine layout for a polo shirt in the garments industry?
- Mention the sewing sequence of polo shirts applied in the apparel industry.
- Mention the sewing sequence of knitted polo shirts applied in the apparel industry.
- Mention a perfect machine layout for polo shirts applied in the clothing industry.
- How to set-up the machine layout for a polo shirt in the readymade garments sector.
- Mention which types of sewing machine needed for producing a knitted polo shirt.
Mayedul Islam is a Founder and Editor of Garments Merchandising. He is an Expert in Garments Merchandising. Writing is his passion. He loves to write articles about Apparel, Textile and Garment Washing specially on Merchandising. Mail him at mayedul.islam66@gmail.com
I m very happy happy after getting it which will be most helpful for me in piratical field
my name is Peace Obichere,am the chief operating officer for optawn MfG and trading limited. we want to set up a garment factory with a daily production capacity of btw 5000 to 10000 apparel. they type of apparel we intend producing are tshirts,polo,casuals and uniforms. Can you be our consultant in setting up
IAslam
am very happy after getting it wich will be most helpful for me in practical field .
Plz help me
Knit Garment e koto prokar fabrics ache and ki ki
https://garmentsmerchandising.com/list-of-fabrics-used-in-knit-garments-manufacturing/