How to Set Up Machine Layout for Polo Shirt in Apparel Industry?

How to Set Up Machine Layout for Polo Shirt in Apparel Industry?

Accurate machine set-up is an important key factor for achieving required garments production. In other words, accurate machine set-up is directly proportional to possibility of achieving target amount of production. As its importance in readymade garments sector, today I will present here a sewing sequence of knitted polo shirt, which is widely used in garments manufacturing industry.

Machine Layout for Polo Shirt in Apparel Industry?

Machine Layout in Apparel Industry

Sewing Sequences of Polo Shirt Applied in Garments Industry:

SL No.
Operation
Machine
Man Power
01
Placket rolling
1 P/M
Opr-1, Hlp-1
02
Moon
1 P/M
Opr-1
03
Moon top stitch
1 F/L
Opr-1, Hlp-1
04
Neck closing
1 P/M
Opr-1
05
Placket matching with front
Table
Hlp-2
06
Placket attaching with front
1 P/M (Auto)
Opr-1
07
Placket top stitch
1 P/M
Opr-1, Hlp-1
08
Placket tuck
1 P/M
Opr-1, Hlp-1
09
Matching (Front & Back Part)
Table
Opr-1, Hlp-1
10
Shoulder joint with shoulder tap
1 O/L
Opr-1, Hlp-1
11
Shoulder top stitch
1 F/L
Opr-1, Hlp-1
12
Collar cut without thread
1 O/L
Opr-1, Hlp-1
13
Collar tuck with placket
1 P/M
Opr-1, Hlp-1
14
Collar joint with body
1 O/L
Opr-1, Hlp-1
15
Neck piping
1 F/L
Opr-1, Hlp-1
16
Main label joint
1 P/M
Opr-1, Hlp-1
17
Sleeve hem joint with sleeve
1 O/L
Opr-1, Hlp-1
18
Collar back top stitch
2 F/L
Opr-2, Hlp-2
19
Cutting & Matching
Table
Hlp-2
20
Sleeve joint
2 O/L
Opr-2, Hlp-2
21
Placket kasa mara
1 P/M
Opr-1
22
Placket 1/16 top stitch
1 P/M (Auto)
Opr-1
23
Placket tuck
1 P/M
Opr-1, Hlp-1
24
Care label joint
1 P/M
Opr-1
25
Placket box top stitch
2 P/M
Opr-2, Hlp-1
26
Inspection all back process
Table
Opr-1
27
Bottom Hem
1 F/L
Opr-1, Hlp-1
28
Side seam
2 O/L
Opr-2, Hlp-2
29
Side band twill tape
1 P/M
Opr-1, Hlp-1
30
Side band tuck
1 P/M
Opr-1
31
Side band top stitch
2 P/M
Opr-2, Hlp-2
32
Sleeve inside tuck
1 P/M
Opr-1, Hlp-1
33
Sleeve outside top stitch
1 P/M
Opr-1, Hlp-1
34
Side band tuck
1 P/M
Opr-1, Hlp-1
35
Button hole
1 B/H
Opr-1
36
Button positioning
Table
Opr-1
37
Button attaching
1 B/A
Opr-1

Symbol
Name
Man power quantity
P/M
Plain machine
18
F/L
Flat lock machine
06
P/M (Auto)
Auto plain machine
03
O/L
Over lock machine
08
B/H
Button hole machine
01
B/A
Button attaching machine
01
Opr
Operator
40
Hlp
Helper
33
Total machine- 37
Total man power- 73

Speech from the writer:
If anyone read this article carefully then he can easily answer the following questions in the interview:

  1. How to set-up machine layout for polo shirt in garments industry?
  2. Mention the sewing sequence of polo shirt applied in apparel industry.
  3. Mention the sewing sequence of knitted polo shirt applied in apparel industry.
  4. Mention a perfect machine layout for polo shirt applied in garments industry.
  5. How to set-up machine layout for polo shirt in readymade garments sector.
  6. Mention which types of sewing machine needed for producing a knitted polo shirt.
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Mayedul Islam

Mayedul Islam is working as a Sr. Merchandiser in a reputed Buying House. He has great passion in writing different articles on textile and Garments specially on Merchandising and Garment Washing. Send email:mayedul.islam66@gmail.com

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