Process Flow Chart of Towel Bleach Wash:
Towel bleached garments or apparel or clothing are too much popular to the young generation. As a result garment buyers eagerly develop their products by using towel bleach wash. Towel bleached wash is one of the most critical developments in garments washing. Towel bleached wash plays a significant role in the readymade garments business. This article has shown the total process flow chart of towel bleached wash in part by part with an explanation.
Process Sequence of Towel Bleach Wash:
Flow chart of towel bleaching wash is presented below in step by step:
First Step:
Garments loading into the machine
↓
De-size
↓
Rinsing (Two times)
↓
Enzyme wash (Depending on the required shade)
↓
Rinsing for two times
↓
Hydro
Second Step:
Japanese bleach took in the pot
↓
Added the required amount of water
↓
Bleach melted perfectly
↓
Added the required amount of towel in the melted bleach solution
↓
Put out the towel by squeezing from the bleach solution
Final Step:
Machine wash
↓
Drying the machine by using steam
↓
Take bleach soluted towel into the machine
↓
Garments loading into the machine
↓
Tumble the garments (5-10min)
↓
Neutralization
↓
Softening
↓
Hydro
↓
Drying
All the above processes have discussed in the below table in step by step:
First Step:
SL No.
|
Process
|
Procedure
|
01
|
Garments loading into the machine
|
It is the first process of towel bleaching wash. Here, the required amount of garments are loaded into the machine.
|
02
|
De-size
|
Garments are de-sized by using De-sizing chemicals such as bio de or anti-back stain etc.
|
03
|
Rinsing (Two times)
|
Rinsing is done two times here to remove size material from the garments.
|
04
|
Enzyme wash (Depending on the required shade)
|
In the case of towel bleach wash, enzyme wash depends on the required shade.
|
05
|
Rinsing for two times
|
After the enzyme wash, rinsing has done two times to remove starch material from the garments.
|
06
|
Hydro
|
Garments are unloaded from the machine and extracted by using a hydro extractor.
|
Second Step:
SL No.
|
Process
|
Procedure
|
01
|
Japanese bleach took in the pot
|
It is the first task in the second step of towel bleaching wash. The required amount of Japanese bleach has been taken in the pot here.
|
02
|
Added the required amount of water
|
Added sufficient water to melt bleach particles perfectly.
|
03
|
Bleach melted perfectly
|
Bleach particle should melt perfectly here.
|
04
|
Added the required amount of towel in the melted bleach solution
|
In towel bleaching wash, the required amount of towels are added into the melted bleach solution
|
05
|
Put out the towel by squeezing
from bleach solution |
Finally put out the towel by squeezing from the bleach solution.
|
Final Step:
SL No.
|
Process
|
Procedure
|
01
|
Machine wash
|
It is the first task in the final step of towel bleaching wash. Machine wash should be done perfectly here. Some times bio de is used to wash the machine.
|
02
|
Drying the machine by using steam
|
By using steam, the washing machine is dried here.
|
03
|
Take bleach soluted towel into the machine
|
Now, a bleach soluted towel is added to the machine.
|
04
|
Hydro extracted garments loading into the machine
|
Hydro extracted garments are loaded into the machine again here with the towel.
|
05
|
Tumble the garments (5-10min)
|
Now, tumble the garments for a definite time to achieve the required shade in towel bleaching wash.
|
06
|
Neutralization
|
Towel bleaching washed garments are neutralized here by using sodium meta-bi sulfite or sodium hypo (depending on the shade) and wash the garments two times.
|
07
|
Softening
|
For achieving the soft effect in the towel bleaching washed garments, a softening chemical (anti ozone softener) is used here.
|
08
|
Hydro
|
Towel bleaching washed garments are unloaded from the machine here and extracted by using a hydro extractor.
|
09
|
Drying
|
Finally, towel bleaching washed garments are dried here by using a gas dryer or steam dryer (depending on the shade).
|
Mayedul Islam is a Founder and Editor of Garments Merchandising. He is an Expert in Garments Merchandising. Writing is his passion. He loves to write articles about Apparel, Textile and Garment Washing specially on Merchandising. Mail him at mayedul.islam66@gmail.com
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